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Automatic Cold Roll Forming Machine For Struct (cable track)

Automatic Cold Roll Forming Machine For Struct (cable track)

Automatic Cold Roll Forming Machine. For Struct (cable track)
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DETAIL
Raw Material Normal galvanized steel. Strip thickness : 2.0-2.5mm
Process From coil →Roll forming → Automatic punching & cut-off after forming → Finished products.
Features 1. Automatic roll forming process:
     Max. material width: 170 mm , Material thickness: 2.5 mm
2. Roller transmission by individual worm and gear reduction  
3. Roll forming speed: Max. 10 meters/minute. And speed is adjustable.
    Roll forming speed shall be synchronized with press punching process.
4. Automatic hydraulic cut-off machine. Good design for easy operation.
    Cutting blade is in SKD11 material, vacuum heat treated to HRC 56ﾟ± 1ﾟ
5. Product length: 1 ~ 6 Meter/pc, adjustable.
    Length tolerance: ± 0.2 mm
Specification A. Single-head type uncoiler x one unit.
  1. Loading capacity: 3,000 Kgs
  2. Coil specification: O.D. 1,200 mm, I.D. 480 – 510 mm, Plate width: 200 mm.
  3. Coil I.D. can be adjusted by handler.
  4. With a pneumatic arm to keep coil roll stretching out.
  5. Driven by leveler.
B. Automatic leveler with power x one unit.
C. NC Feeder x one unit
  1. Strip thickness: 2.5mm.
  2. Max. strip width: 170mm.
  3. Feeding length: 200mm per pitch.
  4. Feeding activated by press.
  5. Servo motor: 3HP
D. Press x one unit.
  1. Capacity: 80 Tons.
  2. Max. speed: 50 strokes/minute.
  3. Sensor controlled
  4. Pressing die: 1 set for size of 41x62
  5. Die insert material, the others are in SKD11.
E. Cold roll forming machine with change table x one unit.
  1. Model: G-400-CL type. (Chang table type)
  2. Roll forming stands: 18 nos. with entry guide and idle rollers.
  3. The main machine base is assembled by high-strength steel with precise welding
      treatment. Each stand is driven by individual worm gear reduction.
      All gear reduction will be driven by a common motor and shaft.
  4. Main driving motor: 40 HP variable speed motor.
  5. Forming rollers: one full set in material of SKD11 with vacuum heat treatment,
     hardness up to HRC 58-61°.
  6. Roll forming speed: max. 8-10 M per minute without punching hole.
      And is adjustable. The roll forming line will be synchronized with the
      punching press and servo feeder.
  7. Roll shaft: Ø 60mm, use S45C material
  8. Cooling system: 1/2 HP for forming rollers x 1 set.
  9. Product straightener: one set.
F. Hydraulic punching & cut-off device x one unit.
  1. Punching dies are in alloy steel SKD11 with vacuum heat
       treatment, Hardness up to HRC 58 – 61, wear-resistance, 
       good steel structure, durable.
  2. Unique design gives trouble-free operation.
  3. Cut-off length: 1 ~ 6 meters, adjustable.
  4. Hydraulic pack (10 HP): 1 set.
  5. Hydraulic cooling system: 1 set.
  6. Punching die: one set
G. Product run-out table (6M) x one unit.
  1. Feature: run-out table with automatic unload finished products.
  2. Piling device for products piling and packing: 3 sets.
H. PLC electric control system x one unit.
  1. Mitsubishi PLC controller x 1 set
  2. HMI control panel x 1 set.
  3. Electric voltage will be confirmed before placing order.

 
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