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Automatic Main Tee Cold Roll Forming Machine

Automatic Main Tee Cold Roll Forming Machine

Cold Roll Forming Machine for Making Main Tee .
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  • Main T machine and profile.jpg
  • DSC08289-removebg-preview.png
  • DSC08285-removebg-preview.png
  • main tee profile.png
DETAIL
Raw Material Galvanized steel: Plate thickness: 0.28-0.35mm
Pre-painted steel: Plate thickness: 0.24-0.3mm
Machine Layout
Process 
Coil →Roll forming → Automatic punching & cut-off after forming → Finished products.
Features 1.Automatic manufacturing process with material of
   a. galvanized steel : Plate thickness : 0.28-0.35mm
   b. pre-painted steel : Plate thickness : 0.24-0.3mm
2.Roll forming power transmitting system:
   A main motor is driving a common shaft which will drive individual
   worm gear reduction on each roller stand. All rollers will turn simultaneously.
3. Roll forming speed: Max 40 meters/minute. Or 5-6 pieces/ minute in length
   of 3600mm or 12 ft. Forming speed is adjustable.
4. Automatic hydraulic punching & cut-off device:
    Special designed hydraulic power system for easy and long-time operation.
5. Punching die is in material of SKD11, vacuum heat treatment,
   Hardness up to HRC 58-61°, wear-resistant, rigid structure and durability.
    Products length: 3600mm/12ft (3657.6mm).
Specification A. Uncoiler for galvanized steel x one unit.
     1. Loading capacity: 1,100 Kgs
     2. Coil specification: O.D. 1,200 mm, I.D. 480 – 510 mm, plate width: 150 mm.
     3. Manual coil tightening
     4. Coil released and driven by a 2 HP motor.
B. Uncoiler for pre-painted steel x one unit.
     1. Loading capacity : 250 Kgs
     2. Coil specification :OD: 1,200 mm, ID: 480 – 510 mm, plate width : 50 mm.
     3. Manual coil tightening.
     4. Coil released and driven by a 2 HP motor
C. Cold roll forming machine x one unit.
     1. Model: G-240-L.
     2. Roll forming stands: 20 stands
     3. The main machine base is made of high-strength steel with precise welding,
         stress relief treatment. Each stand will have an individual worm gear reduction,
         and common drive shaft to make all rollers are running simultaneously.
     4. Main driven motor: 15 HP motor with 20HP inverter.
     5. Roll forming rollers: one full set for main tee 38 x 24 (ASMESC-001)
     6. Roller shaft: Ø40mm, use S45C material.
     7. Rollers: in alloy steel SKD11 with vacuum heat treatment,
         Hardness HRC 58-61°, wear-resistance, good rigid structure and very durable.
     8. Roll forming speed: Max 40M/minute. Roll forming speed is adjustable.
     9. Product length: Max. 3600mm or 12 feet
D. Hydraulic automatic punching& cut-off device …… one unit
     1. Punching dies are in alloy steel SKD11 with vacuum heat treatment,
        Hardness up to HRC 58 – 61, wear-resistant, good steel structure, long life.
     2. Unique design gives trouble-free operation.
     3. Cut-off length: 3600mm/12ft (3657.6mm)
     4. Hydraulic pack (30 HP): 1 set.
     5. Hydraulic cooling system: 1 set.
     6. Punching die: Head die:1 set, tail die: 1 set
                              Middle hole die: 21 sets
E. Product run-out table (6M) x one unit.
    Material run-out table for finished parts collection.
F. PLC electric control system x one unit.
    1. Mitsubishi PLC controller x 1 set
    2. HMI control panel x 1 set.
    3. Electric voltage will be confirmed before placing order.

 
 
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